Electronic wiring harness is an indispensable product in daily life. Its main function is to transfer data and information from one component to another. Whether in smart homes or industrial applications, electronic wiring harnesses are everywhere. There are factors that need to be paid attention to in each stage of the wiring harness. This article mainly introduces the five important stages of the standard design of electronic wiring harness!

Electronic wiring harness

1. Specified characteristics of electronic wiring harness
    To clarify a series of specified characteristics of the products that the customer provides, for example, the specifications of conductor size, conductor type, insulation material, etc., the harness manufacturer must design and produce according to the corresponding needs.

2. Crimp connector
    Crimp connectors, which are mainly used to terminate wiring harnesses from both sides, are as important as their internal wires. During the harness design, the manufacturer must accurately measure the length of the wire required by the specification. Once the wire is cut to a limited length, other considerations must be verified, such as the length requirements between the contacts and the distance between the connector and the end of the wire For length requirements, tests such as tensile testing and continuity testing must also be performed to ensure that the wires and connectors are firmly placed together.

3. Insulation and safety
   Ensuring the safety and durability of wire harnesses is an important stage in the design process of electronic wire harnesses. It has extreme working conditions in industrial applications, and under these working conditions, electronic wire harnesses are often exposed to many external factors, such as wear, vibration, and ultraviolet rays. , Shock and moisture. However, if they are properly insulated, they can be protected from these factors for a long time. At this stage, the steps such as label type, mask, and insulation required to ensure the safety of the electronic wiring harness are performed.

4. Alternatives
    In many cases, it is impossible to find the exact raw materials needed to achieve the expected results. However, in order to meet the delivery deadline and still maintain the expected results, it is possible to make immediate modifications and propose alternative materials and methods. In the design process of electronic wiring harnesses, it is necessary to prepare for these immediate changes and quickly propose feasible alternatives.

Five. Electronic wiring harness performance test

Finally, before the electronic wiring harness is put on the market for sale, the design efficiency, transmission capacity, durability, elasticity, insulation, etc. of the finished product must be tested. When conducting these tests, serious problems such as crosstalk and signals may be found. If problems such as power supply interference and ground faults occur in the test, these errors should be identified and corrected in time to avoid unnecessary adverse factors and complete the wiring harness efficiently the design of.

After reading the above, I believe everyone should understand the five important stages of the standard design of electronic wiring harness.